The Fully Automatic Polycarboxylate Superplasticizer Synthesis Equipment

A piece of new green manufacturing equipment for the production of polycarboxylate superplasticizer

The Fully Automatic Polycarboxylate Superplasticizer Synthesis Equipment

Product Introduction

This new green manufacturing equipment is a complete set of equipment for the production of polycarboxylate superplasticizer integrating the advanced synthesis technology, compounding application, automation, and video monitoring. The polycarboxylate superplasticizer equipment achieves the technological breakthrough and upgrade of manufacturing and overall control and ensures the product quality, leading the green manufacturing of low-carbon and environmental protection without any discharges of waste gas, wastewater or waste residue. 

Product Feature

(1) Reaction

Polypropylene resin, ceramics or stainless steel (customizable)

  • Corrosion-resistant, high temperature resistant, reinforced material
  • Selection of 20 mm thick Polypropylene resin reinforced material for seamless winding process welding
  • 5 KW cycloidal pin gear motor
  • 304 stainless steel mixing shafts
  • 304 stainless steel double stirring paddle

(2) The fully automatic temperature control system

Automatic temperature measurement, automatic heating, automatic temperature control

  • Temperature measurement selects PT100 anti-vibration thermocouple
  • Heating uses three (customizable) electric heating tubes (7.5 kW)
  • Temperature transmission module; automatic temperature control system; automatic temperature compensation; digital display temperature display; high-power contactor; power-off protection module

(3) Low-level feeding system

Exclusive design, low-level feeding, and shorter time

  • 500*500 low-level feeding funnel with flushing and filtering function
  • 5 KW high-power stainless-steel gear pump
  • Large-diameter circulating feeding pipe
  • Less than 45 minutes for feeding polyether monomer
  • Saving labor costs

(4) Automatic weighing and premixing system for 1# and 2# feed

Automatic feeding, automatic weighing, automatic premixing

  • Automatic electric appliance integrated the control system
  • Automatic batching, automatic feeding, automatic weighing, automatic premixing, automatic discharging
  • The production process is intelligent, digital, standardized, standardized

(5) Automatic titration system for 1# and 2# feed

Automatic titration; more accurate; continuous stability

  • Six electronic digital weighing modules (3 Tons) and meters
  • Two cone bottom drop tanks (0.8 m3)
  • Two electric-only adjustable valves
  • The computer automatically adjusts the valve opening degree in one time for every 6 seconds by weight and pressure
  • The titration accuracy rate is over 99%
  • The titration rate stays stable continuedly

(6) Fully automatic synthesis system

Human-computer interaction; one-button activation; dynamic response; power-off memory

  • 10-inch MCGS touch screen
  • Human-computer interaction, logic programming, automatic hand conversion
  • S-200PLC control, multi-formulate encryption storage, misoperation alarm, power-off memory, responsive dynamic process operation

Technical Parameters

Power Supply 380 V
Power 40 kW
Production Capacity 5 Tons/5 Hours
Material Polypropylene Resin + Stainless Steel
Measurement Length*Width*Height = 4.3 m*2.3 m*4 m
Volume 5.3 m3
Weight 2.2 tons